Quality electric furnace wire only at Cai Wire!
Electric furnace wire, also known as heating element wire, is a type of high-resistance wire specifically designed to generate heat when an electric current passes through it. This 1000C furnace wire is typically made using Pure Nickel (or Grade A Nickel) conductor, which is selected for their ability to withstand high temperatures and maintain structural integrity over prolonged periods of heating and cooling cycles. Multiple layers of mica tape and final jacket of Ceramic fiber braid ensure the high temperature rating. An Optional Stainless Steel braid can be used for added protection.
The primary function of electric furnace wire is to serve as the heating element in various types of electric furnaces. These furnaces are used in a wide range of applications, including industrial manufacturing, metalworking, glassmaking, ceramics production, and even in some residential heating systems. The 1000C electric furnace wire is wound into coils and strategically placed within the furnace to ensure uniform heat distribution. As electricity flows through the furnace wire, it encounters resistance, which generates the heat required for the appliance to reach the desired temperature.
Electric furnace wires are essential in processes requiring precise temperature control and consistent heating. In industrial settings, they are used for heat treatment processes such as annealing, tempering, and sintering. These processes are crucial for altering the physical and sometimes chemical properties of materials to achieve specific characteristics like increased hardness, strength, or flexibility. In laboratories, electric furnace wires are integral to high-temperature experiments and tests, where accurate and stable temperatures are paramount.
Overall, electric furnace wire is a critical component in any application where controlled and sustained high temperatures are necessary. Its ability to provide reliable and consistent heat makes it indispensable in both industrial and scientific environments.
CAI WIRE`s Solution to your furnace wire need is our 1000C listed below. Larger sizes can also be made, so please reach out to us for your personalized quote!
| Part No. |
Voltage Rating |
AWG |
Stranding |
Final Nom. OD (in) |
Weight
(lbs/mft) |
| 18-5256-* |
600V |
18 |
16 |
0.156 |
15 |
| 16-5256-* |
600V |
16 |
26 |
0.169 |
19 |
| 14-5256-* |
600V |
14 |
41 |
0.182 |
25 |
| 12-5256-* |
600V |
12 |
65 |
0.203 |
35 |
| 10-5256-* |
600V |
10 |
105 |
0.230 |
50 |
| 8-5256-* |
600V |
8 |
168 |
0.289 |
80 |
| 6-5256-* |
600V |
6 |
259 |
0.355 |
124 |
| 4-5256-* |
600V |
4 |
259 |
0.420 |
160 |
| 2-5256-* |
600V |
2 |
259 |
0.475 |
210 |
What types of electric furnace wires are there on the market?
Nickel furnace wire: This is one of the most widely used heating element wires. Composed of Pure Nickel, this electric furnace wire is known for its excellent resistance to oxidation and high temperatures. It has a high melting point, good ductility, and stability over a range of temperatures, making it ideal for use in electric furnaces, kilns, and even in some household appliances like toasters and hair dryers.
Copper-Nickel Alloys: These electric furnace wires, often referred to by their specific compositions like Constantan (45% nickel, 55% copper), are used in applications where lower temperatures are required (typically 450C- 550C). They offer good resistance to oxidation and corrosion but have a lower melting point compared to nichrome and Kandhal. Copper-nickel electric furnace wires are typically used in heating pads, thermocouples, and resistors.
Each type of electric furnace wire is selected based on the specific requirements of the application, including the operating temperature, environmental conditions, and desired lifespan. By choosing the appropriate furnace wire type, manufacturers and engineers can ensure efficient and reliable heating performance in their electric furnaces and heating elements.
What is furnace thermostat wire?
A furnace thermostat wire is a type of electrical wire specifically designed to connect a thermostat to a furnace or HVAC (heating, ventilation, and air conditioning) system. The thermostat sends signals through these furnace thermostat wires to control the furnace’s operation based on the desired indoor temperature. Beyond furnaces, thermostat wires are used in broader HVAC systems to connect thermostats to air conditioners, heat pumps, and ventilation systems, facilitating the overall climate control within a building. In modern smart home systems, thermostat wires may also connect to smart thermostats, which can be controlled remotely via mobile devices or integrated into home automation systems for enhanced energy efficiency and convenience.
Furnace thermostat wire is a crucial component in HVAC systems, enabling effective temperature control and communication between thermostats and heating or cooling equipment. Its design ensures safe, efficient, and reliable operation in residential and commercial settings.
What is an electric furnace common wire?
The electric furnace common wire, also known as “C-wire,” is a crucial component in modern thermostat wiring systems. It provides a continuous flow of power to the thermostat, enabling it to maintain its display, functions, and connectivity features without relying on battery power. The primary purpose of the electric furnace common wire is to provide a constant 24-volt power supply from the furnace or HVAC system to the thermostat. This continuous power is necessary for thermostats, especially smart or programmable ones, to operate efficiently. Unlike other thermostat wires that control specific functions (such as heating or cooling), the electric furnace common wire is dedicated to powering the thermostat itself. This allows the thermostat to run features like Wi-Fi connectivity, touch screens, and advanced programming. Not all older HVAC systems have a dedicated furnace common wire, which can pose a challenge when upgrading to a modern thermostat. Many newer systems and thermostats, however, require an electric furnace common wire for proper operation.
Purchase electric furnace wire from Cai Wire!
Are you in need of high-quality electric furnace wire for your industrial or residential heating applications? Look no further than caiwire.com! We pride ourselves on offering top-of-the-line electric furnace wire made from the best materials, including nichrome, Kanthal, and other high-resistance alloys. The 1000C furnace wires are designed to withstand extreme temperatures and provide reliable, long-lasting performance. Whether you need wire for industrial furnaces, kilns, or residential heating systems, we have a wide range of options to suit your specific requirements. Our extensive inventory ensures that you’ll find the perfect wire for any application.
Quality electric furnace wire only at Cai Wire!
What types of electric furnace wires are there on the market?
What is furnace thermostat wire?
What is an electric furnace common wire?
Purchase electric furnace wire from Cai Wire!
