Product Groups

HOOK UP & LEAD WIRE

 

In our low temperature cable line we offer MTW, PVC, SIS, XHHW, THHN and EPDM wires and many more. Those UL wires are primarily used in dry locations of wiring electrical switchboards, control panels and electronics. They also provide heat resistance and high abrasion, making them suitable for various internal wiring applications. Temperature ratings in this category range from 90°C to 125°C employing  bare or tin plated copper conductors. We offer sized based on NEC from 18 AWG to 4/0 AWG.  

*Detailed specifications are available upon request.

150°C MIL SPEC WIRE

 

We offer a wide selection of in-stock Mil- Spec products including MIL-W-22759, MIL-W-27500 and MIL-W-16878. These are available in a variety of conductors, insulations, AWG sizes, voltage and temperature ratings to ensure that our customers are best suited to meet their specific applications. Used in many military, commercial and aerospace industries, our Mil spec wires can meet many
of the requirements for these markets, such as high temperature, abrasion and
cut-through resistance, low outgassing and reduced flame propagation in addition
to small overall dimensions.

*Detailed specifications are available upon request.

150°C-250°C TEFLON WIRE

 

We offer a variety of Teflon® insulated wires, including FEP (200°C), PFA (250°C) and ETFE (150°C ) which are suitable for a wide range of high temperature, chemical, electrical and medical applications. Popular UL styles are 10086, 1330, 10362 and  1727, all with 600V rating. Teflon insulated wires are  used in applications involving high temperatures and harsh environments.
FEP insulation is inert in most chemical environments and exhibits excellent resistance to high temperatures.  Teflon insulated wires also has very low flammability, excellent weather resistance and electrical stability therefore is commonly used in chemical, electrical, and medical applications.

*Detailed specifications are available upon request.

200°C SILICONE RUBBER / SRML WIRE

 

SRML (Silicone Rubber Motor Lead) wire features stranded tin-plated annealed copper conductor. It is a high-temperature wire that may be used as motor lead wire for hazardous locations and it can be rated to either 150°C or 200°C, but it has an overall voltage rating of 600V. SRML Wire features extruded silicone rubber with overall, non-fraying, fiberglass braid with glossy high temperature finish.

Popular UL Styles are 3074, 3071, 3075, 3231 and more.   For smaller AWG (18 AWG through 10 AWG) SRML is available in various colors, while for larger sizes (8AWG through 500MCM) black is the standard color. SRML wire performs well where flexibility and fire resistance are important. It can also be used as a lead wire for electrical equipment in high-temperature environments. 

*Detailed specifications are available upon request.

250°C-550°C FIBERGLASS WIRE

 

We offer a variety of TGGT (250C) and MG (450C-550C), 600V  fiberglass insulated wires. TGGT cable uses 2% Nickel Coated Copper conductor and is primarily used for the internal wiring of high-temperature appliances such as dryers, heaters, and furnaces. TGGT wire is available in several Appliance Wiring Material (AWM) UL 758 styles with varying thicknesses of Teflon and fiberglass insulation depending upon the particular standard. (the most popular being UL 5256 and UL 5196).

MG wires are made with 27% Nickel Coated Copper (Pure Nickel is an option) and are rated for 450C or 550C per UL. The wire features heat-resistant mica insulation and a fiberglass braid outer jacket. Popular UL Styles are UL 5107, 5359, 5128, 5400.  You can use MG wire for high-temperature industrial applications like smelters, ovens, and kilns. It has excellent chemical, moisture, and abrasion resistance.

*Detailed specifications are available upon request.

150°C-450°C HIGH VOLTAGE WIRE

 

We offer a variety of high voltage wires with different temperature ratings:

  • 150°C silicone rubber insulated wires per UL 3239 or 10475 can have voltage ratings from 5KV to 60KVDC in AWG 2- 18 AWG. Offers great flexibility and is easy to stripe. Low smoke – zero halogen and UL VW-1 flame rating.
  • 250°C silicone rubber insulated wires per UL 3257 that offer 25KVDC/10KVAC rating. This UL style comes in standard (5/64″) and heavy (7/64″) built wall thickness with the most popular AWG sizes being 12 – 20 AWG.
  • 250°C Teflon insulated wire with 25KVDC rating. Made per UL 1911, this wire offers the smallest OD of 250°C high voltage wires for ease in installation. Great chemical and fluid resistance.

*Detailed specifications are available upon request.

1000°C CERAMIC FIBER WIRE

 

The 1000°C rated wires offer superior high temperature and oxidation resistance. The wires are made using Pure Nickel Conductor  with high quality reinforced mica tape and ceramic fiber coating. Fire and chemical resistant with very low smoke emission when burned at rated temperature. Typical applications include furnaces, kilns and ovens. It is not recommended for flexing applications or outdoor use. Optional Stainless Steel braid can be applied over the ceramic fiberglass for mechanical protection. 

This group of wires is only offered as a single conductor in AWG from 2- 18 AWG.

 

*Detailed specifications are available upon request.

MULTI CONDUCTOR CABLES

 

Here, at CAI wire we offer custom multiconductor cable solutions rated from 150C to 538C. We can use UL and/or CSA rated singles and cable them together. Jacket options include ETFE, FEP or PFA Teflon, as well as fiberglass. Many cables allow for manufacturing minimums as low as 500ft. This highly customizable option allows our customers to select the number of conductors and AWG, as well as shield type and jacket. Some popular options are SRG/K, UL Tray Cables and MG/GB. Optional Stainless Steel braid can also be applied over the jacket for extra mechanical and abrasion protection. Please reach out to our highly experienced staff members with your multi conductor cable specifications and we`ll do our best to find the best solution for your application!

THERMOCOUPLE WIRE

 

We offer a variety of thermocouple wires as well, both in thermocouple and extension grade. Different thermocouple types (most common types used are K, J, N, etc.) use different mixtures of metals in the cable. They are typically used to maintain or monitor a component’s temperature in industrial processes where high heat is present, such as kilns, gas turbine exhaust diesel engines but can be applied in safety devices, such as flame sensors in gas-powered appliances. The insulation on thermocouple wire is color coded for identification.  Thermocouple grade wire is wire that is used to make the sensing point (or probe part) of the thermocouple while the extension grade wire is only used to extend a thermocouple signal from a probe back to the instrument reading the signal. 

High Temperature Wire – Meeting Diverse Industry Needs

At CAI Wire, we offer a comprehensive range of high temperature wire solutions to cater to various industry requirements. Our extensive selection includes different high temperature wire insulation materials, such as silicone rubber, Teflon, and fiberglass, ensuring suitability for diverse applications.
Read more:When it comes to high temperature electric wire, we understand the importance of offering options that meet specific voltage and temperature ratings. For instance, our 12 AWG MG high temperature wires are ideal for applications requiring robust electrical performance, while our 14 AWG ceramic fiber high temperature wires provide reliable conductivity in demanding environments. Our range of high temperature wires is designed to address the challenges faced by professionals in the electrical, aerospace, military, and industrial sectors. Whether you need wires for motor leads, internal wiring of appliances, or high voltage applications, we have the right solution for you. With CAI Wire, you can trust that our high temperature wire solutions adhere to stringent quality standards, ensuring durability, safety, and performance. Explore our diverse range of high temperature electrical wires today and find the perfect solution for your specific needs.

Addressing Industry Challenges with High Temperature Wire Solutions

At CAI Wire, we recognize the challenges faced by industries operating in high temperature environments. Our range of high temperature wire solutions is specifically designed to address these challenges and provide reliable performance in severe conditions. One common problem faced by industries is the degradation of conventional wires under high temperatures, leading to safety hazards and equipment failures. Our high temperature electrical wires, with insulation materials such as Teflon and high grade fiberglass, offer exceptional heat resistance, ensuring reliable operation even in extreme heat. Another issue is the need for wires that can withstand harsh chemical environments without compromising performance. Our Teflon-insulated high temperature wires exhibit excellent chemical resistance, making them suitable for use in chemical processing plants, laboratories, and medical applications. Furthermore, industries often require wires that can maintain flexibility and integrity under high temperatures and mechanical stress. Our silicone rubber high temperature wire insulation types feature flexible construction and durable insulation, making them ideal for applications that involve constant movement and vibration.

CAI Wire – Searching for Innovation in High Temperature Wire Solutions

At CAI Wire, we are committed to helping innovation and excellence by providing high temperature wire solutions that not only meet the needs of our customers but also contribute to societal progress. As a company, we are always searching for new partners that offer high temperature wires, so that we can stay at the forefront of technological advancements in wire insulation and conductor materials. By leveraging the latest innovations, we can provide our customers with products that deliver superior performance, reliability, and safety. Moreover, we prioritize sustainability and environmental responsibility. We work closely with suppliers for high temperature wires who share our commitment to ethical and sustainable practices, ensuring that our products have minimal impact on the environment throughout their lifecycle.

Explore the Diverse Range of High Temperature Wire Solutions at CAI Wire

At CAI Wire, we understand that every application has unique requirements, which is why we offer a diverse range of high temperature wire and insulation types to meet your specific needs. Our extensive product lineup includes wires with various insulation types, conductor materials, and voltage ratings, ensuring that you find the perfect solution for your application. From silicone rubber to Teflon to fiberglass insulation, we offer a wide variety of high temperature wire insulation types to suit different environmental conditions and performance demands. Furthermore, our wires come in a range of AWG sizes, including 4/0 AWG through 18 AWG high temperature wires, providing flexibility and versatility to accommodate different electrical requirements. Whether you need thicker wires for heavy-duty applications or thinner wires for space-constrained installations, we have the right sizes for you, including 12 AWG and 14 AWG high temperature wires.

Stay Ahead of the Curve with High Temperature Wire Solutions from CAI Wire

In today’s rapidly evolving market, industries are constantly facing new challenges and demands, particularly in high temperature environments. At CAI Wire, we stay ahead of the curve by closely monitoring market trends and renewing our high temperature wire portfolio to meet the evolving needs of our customers. One key trend driving demand for high temperature wire solutions is the increasing emphasis on safety and reliability in industrial applications. As industries push the limits of temperature and performance, there is a growing need for 12 AWG and 14 AWG high temperature wire that can withstand extreme conditions without compromising safety or efficiency. Another notable trend is the rising demand for wires with enhanced environmental performance, especially fiberglass high temperature wires. With increasing awareness of environmental issues, industries are seeking wire solutions that minimize environmental impact while delivering superior performance and reliability. Furthermore, the growing adoption of advanced technologies such as electric vehicles, renewable energy systems, and aerospace innovations is driving demand for high temperature wires with specialized characteristics and capabilities. At CAI Wire, we are committed to staying at the forefront of market trends and delivering innovative high temperature wire solutions that help our customers stay ahead of the competition. Partner with us and stay ahead of the curve with reliable, high-performance, high temperature wire solutions tailored to your specific needs.

Unlock High Performance with CAI Wire’s High Temperature Wires – Order Online Now!

Are you searching for high-quality, high temperature wire solutions? Look no further than Cai Wire! Our extensive range of wires, 4/0 AWG through 18 AWG high temperature wire options, is designed to meet the diverse needs of industries such as aerospace, military, and electrical engineering. Experience the difference when purchasing high temperature wires with CAI Wire:
  • Quality Assurance: Our portfolio of high temperature wires adheres to stringent quality standards, ensuring durability, safety, and performance in even the harshest environments.
  • Diverse Selection: From silicone rubber to Teflon to fiberglass insulation, we offer a wide variety of high temperature electrical wires to suit different applications and performance demands.
  • Custom Solutions: Need a specific high temperature wire configuration? Our experienced team can work with you to create custom wire solutions tailored to your unique requirements.
  • Easy Ordering: Order online now and take advantage of our current promotions. Plus, enjoy a free consultation with our experts to find the perfect solution for your needs.
Don’t let subpar wires hold you back. Unlock high performance with Cai Wire – your trusted partner for high temperature electrical wire solutions. Order today at sales@caiwire.com or call us at 1-844-224-4448 for a free consultation! High Temperature Wire – Meeting Diverse Industry Needs Addressing Industry Challenges with High Temperature Wire Solutions CAI Wire – Searching for Innovation in High Temperature Wire Solutions Explore the Diverse Range of High Temperature Wire Solutions at CAI Wire Stay Ahead of the Curve with High Temperature Wire Solutions from CAI Wire Unlock High Performance with CAI Wire’s High Temperature Wires – Order Online Now!

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sales@caiwire.com

1-844-224-4448